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The Week in Soap: 16th Sept ’19 Ramping up Production

Last week I set myself a challenge to make a minimum of 600 bars of soap in seven days with today (Sunday) being the last day.   As well as trying to restock after a busy summer season and getting ahead for the festive season, I have a new wholesale customer who has placed a very large (for me) order that I’m steadily, but surely, fulfilling (I’ll share more about them once the first shipment has been delivered in a couple of weeks) and all that means I need to increase my rate of production.  This week was a bit of an experiment in masterbatching larger amounts of oils & butters and working out how to work smarter and be more productive. That 600 bars was a fairly arbitrary goal – more than I’d ever made in one week before, but  hopefully doable given my proposed new processes.

In the past, each soaping session has begun with the mixing of the lye solutions – usually enough for 8 loaves in four separate containers, which were put to one side to cool. I’d then weigh out four separate lots of hard oils & butters and melt them while also weighing out four lots of the liquid oils, ending up with four 5kg capacity buckets each containing enough prepared fats for two loaves (30 bars total) of soap.  I would then go ahead and make soap, ending up with two loaves of four different varieties, giving me a total of 120 bars each full soaping session.

This week I decided to get all the oils / butters / lye prepared the night before production, and also to make more, and bigger (four loaf) batches. This gave me far more time the following day to make soap and I was able to get this lovely lot, a total of 632 bars (woop!!) made over three separate days:

Tuesday’s Makes
Thursday’s Makes
Sunday’s Makes

So what about temperatures? I read a lot in online soaping groups that temperatures are important in the soapmaking process, but I haven’t used a thermometer since my very early days of soapy experimentation.  I generally soap cool anyway, so using lye solution that was mixed the day before isn’t an issue, and I found that I needed to sit the buckets of oils & butters in some hot water in the sink for a little while to remove any granularity from the cooled hard oils. I dream of having a large insulated tank with a heating band in the future, but until then, this works really well – hooray!

Next week I aim to make as much, if not more, again. Keep rooting for me 😀

Thanks for reading, back soon!

Vicki

PS Thought I’d share this little vase of nasturtiums, freshly picked from the garden today. I have a mass of them at the bottom of the garden where they’ve self seeded and they just keep on coming, in beautiful autumnal colours. Just lovely!

Vase of Nasturtiums in Autumn Colours
Autumnal Nasturtiums

 

 

 

 

 

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The Week in Soap: 8th July ’18

I’ve realised this evening that I need to start some kind of daily diary. This blog is supposed to serve as a record of the development of my business, but as I sat down this evening to write, I wasn’t entirely sure what it is I’ve been doing all week 😀  I think it’s the heat, going to my head.  It’s been another scorcher, with temperatures around 28-29 degrees every day, and I’m loving it…  I have fingers, toes and everything else crossed that it hold up after the schools break up for summer (less than two weeks away now – yey/eek!!) but I’ll confess to being a little pessimistic about the chances…

Back to last week then, and on Monday I took the day off and climbed a mountain.  The perfect start to week, despite the oppressive heat.  I went with three girlfriends, and we took our time, putting the world to rights as we walked.  This is the view back down towards our village from the top:

Beddgelert from the summit of Hebog
Beddgelert from the summit of Hebog

We got back in time for the school run and then we all headed down to the river for a cooling dip.  By the time I got to bed that night I’d clocked up over 28,000 steps on my Fitbit.  That’ll do me 🙂

I was back to work on Tuesday, wrapping and labelling stock to replenish what I’d sold at the fair the previous Saturday.  I spent a bit of time reorganising my office, and came across these bars that I hadn’t put up for sale because of the partial gel:

Botanica with partial gel
Botanica with partial gel

It’s great soap (of course!) and has been curing for months so it’s wonderfully hard, but it’s just not perfect, so I wasn’t happy selling it.  Anyway, there’s only so much ‘reject’ soap that we can get through at home, so I decided to offer it for half price on my Facebook page.  I had absolutely no idea it would prove so popular. I went off to a dentist appointment and forgot about soap for a while, and when I came out my notifications were going crazy and they were all sold no time.  Why on earth has it taken me so long to do that?

On Wednesday I sent off my application for the largest Christmas fair around here, the Portmeirion Winter Fair. It’s held on the first weekend of December, and I had a great (and profitable!) time there last year, so fingers crossed I can return this year.

Thursday was soapmaking day – woop!  I made 4 loaves (60 bars) of my most time-consuming bar, the seven colour Tutti Frutti, scented with a jelly beans fragrance oil.  I also made a batch of my luxury Facial Bar, in my tall ‘n’ skinny mould from The Moulds Shop.  Nope, I’m not on commission, I just love their moulds :-D.

Tutti Frutti in the mould
Tutti Frutti in the mould
Freshly poured facial soap in the mould
Freshly poured facial soap in the mould

(Yes, that’s a permanent kink in the silicone liner 🙁 Entirely my fault, I stored it badly)

Generally I don’t gel my soaps.  It’s too difficult to cover my textured tops to insulate them, so I don’t normally bother.  Last time I made the facial bars I got a partial gel so this time, when I saw that the batter in the mould was starting to gel, I popped it outside into the (hot!) sunshine and let it do its thing. Because I don’t often get to see the gelling process, I excitedly took a few snaps along the way:

Gelling...
Gelling…
More gelling...
More gelling…
(nearly) fully gelled...
(nearly) fully gelled…

At this point I had to go over to the office and was worried that the batch might overheat if I left it in the sun unattended, so I brought it indoors again. I’m sure it would have been fine, and I kind of wish I’d left it out to finish off, but never mind…

On Friday morning I unmoulded and cut the facial bars:

Facial Bars, freshly cut
Facial Bars, freshly cut

I am ridiculously, utterly excited about this facial bar. I’ve been using it myself for months, to the exclusion of anything else, and I absolutely LOVE it.  I don’t want or need anything else.  It’s been tested by many others, and the feedback has been amazing, so this batch is the first that I’ll be offering for sale, probably in mid to late August.  It’s got some wonderful ingredients, including evening primrose, sweet almond, jojoba and argan oils, and I’ll be writing a post about it closer to the launch date.

I took Friday afternoon off (yes, more time off lol) and caught up with an old friend, so I was back into the office on Saturday, just briefly, to cut the Tutti Frutti soaps:

Freshly cut Tutti Frutti
Freshly cut Tutti Frutti
Freshly cut Tutti Frutti
Freshly cut Tutti Frutti

The rest of Saturday (or what felt like an awful lot of it anyway) was spent painting our hallway.  Not exciting, but very satisfying. Oh, and avoiding the flippin’ football. Apparently England are doing ok?  Bah – give me the Tour de France any day 😉

Thanks for reading, have a great week, and I’ll be back soon!

 

 

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The Week in Soap: 25th Feb ’18

Happy Sunday folks!  Hope you’ve had a good week?  It’s flown by here – can’t believe it’s Sunday evening once again…

So, as it’s already 8.30pm and I still have a mound of ironing to get through, I’m going to make this fairly brief.

I made another 8 loaves of soap this week.  This was on Tuesday, as once again my regular Monday making needed to be postponed as the children didn’t go back to school after their half term break until Tuesday. These are four loaves of Luscious Lavender and four loaves of Blodau (Flowers):

Luscious Lavender & Blodau in the mould
Luscious Lavender & Blodau in the mould

This follows on from the previous week’s enforced trial, and it truly does save a significant amount of time.  I was a good 90 minutes faster making those eight loaves this week than it took me a fortnight earlier when I made two loaves each of four different varieties.  Now, you know by now don’t you that I LOVE making soap, but when I’m making restocks I just need to get them done as quickly as possible, so this is a big win for me.  A couple of close ups of this week’s makes:

I’ve finally hit my goal of having 1000 bars in stock (as I write the exact figure is 1041 bars) but I’ve realised over the last few weeks that it’s not enough, and I need to have at least 100 bars of each variety in the core range made at any one time. I don’t ever want to have to tell a wholesale client that they can’t have a particular bar, and whilst I’m prepared to accept that it may happen occasionally, it’s something I want to avoid if at all possible.  Obviously those 100 bars will be at different stages of the curing process, and so I hope that if I do happen to sell out of a variety, it will only be a week or two at the most before the next batch is ready for sale.

I gained a brand new stockist this week. I was contacted by Zip World about supplying soap to their gift shop at Zip World Velocity in Bethesda. If you’re a bit of a thrill seeker, do check out that link, you won’t be disappointed!! By last Friday they had received their stock and the bars were already on display. This is a quick snap kindly sent to me by a member of staff…

Soap on display at Zip World Velocity
Soap on display at Zip World Velocity

Wednesday, Thursday and Friday were spent fulfilling orders and wrapping and labelling stock.  I’ve also been in discussion with another potential new stockist, more of which at a later date, fingers crossed.

This weekend has been a complete work free zone.  The weather was dry and bright, and although it was cold, it was the perfect opportunity to get out and tame a bit more of the garden.  I use the term ‘garden’ very loosely – it was an overgrown junk heap when we first moved in, and we’re spending an awful lot of time and energy clearing it, but we’ll get there eventually. In the meantime I’m giddy to announce that I have ONE raised bed ready for sowing! Look at this beauty:

Raised bed
Raised bed – woop!

Want to know how much work that was? Every single last bit of soil in that raised bed was sieved, by hand, to remove every last bit of glass, stone and rubble, and I couldn’t be more pleased with it (well, until it’s full of edibles anyway!!) If I wasn’t so sore this evening I’d be happy dancing 😀

I have quite a long ‘to-do’ list for this coming week.  I was contact recently by Plastic Free Snowdonia who were interested in solid shampoo bars. I’ve not made shampoo bars for quite a while, so that’s top of my list of things to do. I also need to make up bath bombs for a couple of orders, and for the craft fair I’ll be attending next Sunday in Abersoch (for which I also need to make up a load of gift sets – Mothers’ Day is coming dontch know! :-D)  Finally,  I want to make some shaving soap this week, this is a new one for me – the potassium hydroxide is on order and I can’t wait to start experimenting with recipes!

And I nearly forgot – look at this happy mail I received this week:

Creative supplies
Creative supplies

This rather suspicious collection of white powders was sent to me all the way from Ireland by Barb of, erm, well… I’m honestly not sure if I’m allowed to say yet as I suspect there may be a big reveal coming soon… Barb if you’re reading this do let me know if I can mention/link your new company name 😀 😀   Anyhow, she and I did a bit of a swap – I sent her some soap and she sent me this awesome selection of cream / gel / lotion making supplies, and these, together with Lisa’s e-book, are going to keep me quiet for a good while 🙂

Thanks for reading, back soon!

Vickx

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The Week in Soap: 18th Feb ’18

Last year, at the end of October, my day job came to an end and my soapmaking business became my full-time concern, and sole source of income.  If I’m honest, that last point is still sinking in – during the run up to Christmas I was so busy that the bank balance was never a concern, but now – eeek!!  Anyway, Christmas came and went, and it soon became very apparent that I needed to get back to soapmaking pdq. Stock levels were low, and while I was expecting a quiet period during January & February, I knew that I had to fill my curing racks ready for when things picked up again.  As soon as the children went back to school after the Christmas holidays, Monday became my regular soaping day, and I’ve been making 8 loaves of soap ( 2 each of 4 varieties) every Monday since.

Soap in the mould x 8
Soap in the mould x 8
More soap in the mould x 8
More soap in the mould x 8

So, back to this week. I didn’t choose the ideal time to get back into the swing of things as far as the blog goes, as it’s been a very atypical week.  The kids have been home from school for half-term, and to compound matters my husband was working away.  I didn’t have the luxury of a full day’s soaping on Monday (I won’t contemplate soaping while the kids are around) so once I’d got them both to bed, I made four loaves of Clarity (Lemongrass & Clary Sage EOs with activated charcoal):

Clarity in the mould
Clarity in the mould

This was a bit of an experiment.  I didn’t have an awful lot of time (if I wanted to get to bed before midnight!) and I wondered just how much time I would save if I made four loaves of the same variety, as opposed to 2 loaves each of 2 different varieties.  Turns out it saves a significant amount of time, but no real surprise there.  I could do it even faster if I had larger mixing buckets, but more on that in a future post…

On Tuesday I decided to repeat the process and once the kids were asleep again I made 4 loaves of Eryri (the landscape bar).  I’ve been putting off making this one as I perceive it to be fairly time consuming, but I really need to stock up on it as it’s perfect for the local market, and it was hugely popular at the pre-Christmas fairs. Actually,  I was pleased at how quickly I was able to make this lot:

Eryri in the mould
Eryri in the mould

So even with the kids home and husband away, I was able to make my (now) regular 120 bars this week. And I’ve a feeling that I’ll be making 4 loaves of 2 varieties every Monday from now on, rather than the 2 loaves of 4 varieties that I’ve been making up to now.

Wednesday was Valentine’s day, and with my other half still away, I treated myself to some beautiful red tulips:

Red tulips
Red tulips

On Wednesday I cut the Clarity, but was rushing and didn’t get a photograph. I did get a quick snap of the freshly cut Eryri on Thursday though:

Just cut Eryri (Snowdonia)
Just cut Eryri (Snowdonia)

This one is fragranced with a blend of rosemary, lime, patchouli, peppermint and a touch of eucalyptus – a fresh, outdoorsy fragrance.

On Friday my husband was home, and took the day off to look after the children while I spent time in the office bevelling and wrapping.  That’s the problem with upping production – there’s more of all the other stuff to do too!!

Otherwise it’s been a fairly quiet week as far as The Soap Mine goes.  I’ve had a few small wholesale orders, and a couple of wholesale enquiries for which I’ve sent out some info and samples, but I can’t wait to get back to a proper routine again on Tuesday when the kids start back to school.  Hopefully next week will give a more accurate picture of what I do as a (nearly) full-time soapmaker 😉

Thanks for reading, back soon,

Vicki

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In case you were wondering…

… where I’ve been.

I posted in mid Jan with great intentions to get back on the writing horse, and then found myself paralysed with indecision about WHAT I should write.  I felt that I should recap everything that I’ve been up to since the end of October, but that felt like too big a job.  It would never be complete (and would probably not be 100% accurate either – I don’t have the best memory these days!) and I wouldn’t be satisfied with half hearted attempt.  Anyway, THAT is only reason I haven’t written anything for the last month.  Crazy really.

I’m jumping back onto it tonight, and from now on I’ll be doing my weekly roundups and any other stuff in between, just like before. I’m not going to try to backtrack, but if you have any specific questions about what’s been going on over the last few months, please just ask  (my memory’s not that bad ;-D) but I may well naturally fill in the blanks as I go along anyway.

The run up to the Christmas period was amazing, business-wise. I was busier than I had anticipated, and for that reason I’m still playing catch-up as far as stock levels go.  My current goal is to get to 1000 bars in stock over the whole range, and I every time I think I’m getting close, another big order comes in. Mind you, I’m DEFINITELY not complaining.

I’m making a minimum of 120 bars a week now, and if you follow me on Instagram (www.instagram.com/thesoapmine) you’ll know that Monday is my big ‘making’ day.  I’ll make four double batches every Monday (that’s my 120 bar minimum) and occasionally try to fit in another session later on in the week.

I’ve retired a couple of fragrances that weren’t selling so well – Delicious (a dupe of DKNY Be Delicious) and Boho Baby (Patchouli & Orange essential oils) have both gone. I don’t have any plans to replace them with anything permanent just yet, but if I come across a fragrance that I just ‘have to have’, I have the capacity.

This was the result of last week’s Monday session:

Four Double Batches of Soap
Four Double Batches of Soap

From left to right are Serenity, Welsh Rose, Tutti Frutti and Blodau (Flowers), and here are a couple of them cut:

Serenity Handmade Soap
Serenity Handmade Soap

and

Welsh Rose Handmade Soap
Welsh Rose Handmade Soap

I used slightly different colours for the Welsh Rose this time, and there’s a more subtle different between the pinks that I usually have (I’ve also just realised that this is such a fresh photo that I’ve not bevelled this one yet!) Anyway, I can’t decide whether I really like it, or I really don’t… Hmm… what do you think?

I’m going to leave things there for now, and not try to get too ahead of myself. I’ve already had some thoughts ping into my head for the next post, so I THINK I’m back on a roll. I’ll be doing my best anyway.  I’ll be back next Sunday for a full weekly round up, if not before…

Thanks for reading!

Vickx

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The Week in Soap: 5th November, 2017

Sometimes a week goes completely differently to expectation.  This last week the kids have been home from school for the half-term break (already! Yikes…) and I honestly thought it was going to be a toughie.  I’m right in the middle of the pre-Christmas rush and I knew Dean was crazy busy with his work and not able to take any time off, so was resigned to night time working.  I was able to arrange one reciprocal playdate with a friend who has similar aged children, so i had a houseful of children on Tuesday, and Thursday was to be my one and only ‘work’ day.

Still, on Monday and Tuesday I managed to escape over to the office at 4pm when Dean finished work to pack up a few orders. When I got back, I found out that he’d managed to take the following day off as a holiday so that I could work. He’s a good ‘un.

So of course on Wednesday I took full advantage of an unexpected work day and made a load of bathbombs, as well as making a serious dent in the orders that needed to be packed and dispatched.

Thursday was my kind of day. Once the kids had been safely delivered to their friends’ house,  I made over 16kg of soap – the first time I’ve ever used all my moulds at once:

Four double batches of wet soap
Four double batches of wet soap

I think I may need more moulds!  Clockwise from top left these are Serenity (Patch, Ylang Ylang, Lemon & Sweet Orange EOs), Botanica (Lavender, Lemon & Lime EOs). Blodau (Lavender & Ylang Ylang EOs) and Luscious Lavender.

Wet soap
Wet soap

Later on Thursday Dean said he’d managed to get the Friday off too – result!  I managed to get another few batches of bath bombs made, and then I indulged in a little experimentation  I made another test batch of lip balm – this time in packaged in a tin:

Lip balm test
Lip balm test

This one was made with beeswax, cocoa butter and rice bran oil, and turned out harder than the last test – this one would probably have been better in a tube rather than a tin. I didn’t flavour or fragrance, and I think I prefer it that way…

I also tried making whipped body butter – two separate batches, both made with unrefined shea butter and coconut oil, with a touch of evening primrose oil.  I added lavender and rosemary essential oils to the first batch, and ylang ylang and benzoin essential oils PLUS 1tblsp of arrowroot powder to the second batch.

Melting oil  & butter
Melting oil & butter
Whipping the oils and butters
Whipping the oils and butters

Amazing how much final product came from a relatively small amount of oils – these are far from dainty containers (I popped a pound coin in the photo to give some idea of scale):

Whipped Body Butter
Whipped Body Butter

I used unrefined shea butter, and I’m definitely not a fan of the fragrance – I’ll use refined next time, which is what I usually use in my soap.  I also didn’t add enough fragrance, although it might be that the shea was overpowering the essential oils.

On first trying it I found the body butter to have quite a greasy texture.  Being used to commercial body butters, this version does feel oily on the skin, but having used it for a few days now I find I’m liking it more and more – it sinks into my skin quite nicely.  The arrowroot is supposed to reduce the greasiness of the body butter but I can’t discern much difference between the one with, and the one without.

On Saturday I took over family duties while Dean did some work on the house – the children and I visited the library and went swimming, then had fish and chips at the beach.

On Sunday Dean and the children went to visit friends for the afternoon while I went to the office and unmoulded, then cut, the soap from Thursday’s soaping session. I’m conscious that I often share photos of freshly poured soap and then forget to share the cut pictures, so I made a special effort to get a snap of the freshly cut soap – do bear in mind that they’re still soft here and haven’t been tidied up yet. Clockwise from top left – Luscious Lavender, Blodau, Botanica & Serenity:

Freshly cut soap
Freshly cut soap

Finally, some exciting news on the home front.  Since moving into this house over three years ago now we’ve lived with a really grotty bathroom while we upgraded other parts of the house and it’s meant that I haven’t been able to share the kind of in-use product photos I would have liked.  This week work begins on our new bathroom – woop!  I can’t wait to share pictures, just as soon as it’s done.

Thanks for reading, back soon!

Vicki

Luscious Lavender in the mould
Luscious Lavender in the mould
Blodau in the mould
Blodau in the mould
Botanica in the mould
Botanica in the mould
Serenity in the mould
Serenity in the mould
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Wet Soap Wednesday (Blogtober 18)

As another Wednesday comes around, I give a little cheer (yey!) because I can use #wetsoapwednesday as an excuse to share more of my favourite soap in the mould pics!

Bewitched in the mould (Love Spell type)
Bewitched in the mould (Love Spell type)
Serenity & Oatmeal, Milk and Honey in the mould
Serenity & Oatmeal, Milk and Honey in the mould
Luscious Lavender in the mould
Luscious Lavender in the mould

Clarity in the mould
Clarity in the mould
Bewitched in the mould
Bewitched in the mould
Christmas Tree in the mould
Christmas Tree in the mould
Serenity in the mould
Serenity in the mould
Blodau in the mould
Blodau in the mould

Welsh Rose & Clarity in the mould
Welsh Rose & Clarity in the mould
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Wet Soap Wednesday (Aka Soap Tops / Blogtober 11)

Happy Hump Day everyone!  After a text heavy post yesterday, today I’m taking full advantage of #wetsoapwednesday and sharing a selection of favourite recent soap ‘in-the-mould’ tops.  If you love wet soap as much as I do, you might find something you like here…

Tutti Frutti in the mould
Tutti Frutti in the mould
Warm Gingerbread in the mould
Warm Gingerbread in the mould

 

Oatmeal, Milk & Honey in the mould
Oatmeal, Milk & Honey in the mould
Ar Lan y Mor in the mould
Ar Lan y Mor in the mould
Serenity in the mould
Serenity in the mould
Candy Cane in the mould
Candy Cane in the mould
Luscious Lavender
Luscious Lavender
Botanica in the mould
Botanica in the mould
Milk & Honey in the mould
Milk & Honey in the mould
Clarity & Traeth Craig Du in the Mould
Clarity & Traeth Craig Du in the Mould

Thank you so much for still being here 😀  Back tomorrow…

Vickx

 

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The Week in Soap: 17th Sept ’17

It would appear that Autumn is well and truly here. There’s a chill in the air in the mornings, and we’re lighting the fire every evening. It’s also a reminder that Christmas is coming, and with it that big, three day Christmas Fair I’ve committed myself to at the beginning of December – eek!  To that end, this week’s soapmaking was all holiday based:  Double batches of Candy Cane, Frosted Christmas Tree and Warm Gingerbread:

Frosted Christmas Tree, Candy Cane & Warm Gingerbread in the mould
Frosted Christmas Tree, Candy Cane & Warm Gingerbread in the mould

I’ve not taken ‘proper’ photographs of the cuts yet, but here’s a sneaky peek at the Frosted Christmas Tree:

Frosted Christmas Tree
Frosted Christmas Tree

And a quick (and rather rubbish – sorry!!) snap of the Warm Gingerbread (this is the previous weeks batch – this week’s moved even more quickly and I didn’t even attempt the drop!)

Warm Gingerbread
Warm Gingerbread

I had a bit of a mishap with the Candy Cane – there was a knock on the door mid-pour, and instead of ignoring it I went to answer it, thinking that the soap batter was nice and fluid and I could leave it a moment or two… There’s a lesson learnt – I was away from the soap just that little bit too long and when I came back it had thickened up too much to finish off the drop swirl, arrghhhhh….

Candy Cane Interrupted
Candy Cane Interrupted

Bath bombs are a relatively new thing for me and I’ve always found them a little tedious to make to be honest. Last Friday I made 90 of them, and I seemed to be quicker this time. I guess practice does make perfect (still need a LOT of practice though :-D)  They were pretty trouble free, except for one variety, but that’s a story for another day…

Bath bombs
Lots, and lots, of bath bombs

I also packaged up another 100 guest soaps, and bevelled a load more – there’s confetti soap on the horizon I reckon:

Soap shavings
Soap shavings

On a personal note, the highlight of the week was earning my green belt in kickboxing on Monday night:

Green Belt!
Green Belt!

Unfortunately I didn’t feel quite so kickass when I got to training on Wednesday night and discovered exactly what I’m going to have to do to earn my blue belt – there’s some hard work ahead of me!!

If you have a soap (or bath & body) blog, please do join our Soapmaking Bloggers facebook page (and maybe even consider taking part in Blogtober Soapers? ;-D)

Have a great week everyone, I’ll be back soon.

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The Week in Soap: 16th July, ’17

Erm… these weekly updates are getting later and later!  The idea is to get these posted on the Sunday evening, but here I am tapping away at my keyboard late on Tuesday. Never mind, I suppose as long as I get it done before I forget what the heck I did last week it doesn’t really matter.  Anyhow, last week was blessedly quiet – there was a bit of a lull between wholesale orders and I actually took a few evenings off, so in all honesty this is going to be a fairly quick update.

On Monday night I made a couple of double batches – one of ‘Delicious’ and one of ‘Oatmeal, Milk & Honey’

Delicious & OMH in the Mould
Delicious & OMH in the Mould

The ‘Delicious’ moved way too quickly. Entirely my fault – I had two batches of lye water – one cool, which I should have used, one still cooling, which I used in error, while it was still a bit too warm.  A really silly and frustrating mistake – I wouldn’t say the whole batch is ruined but I don’t think I’ll be able to sell it at full price, which is an annoyance. I didn’t even have the heart to photograph it when I cut it, so I don’t have an image of it to share here.  Maybe I’ll do a post dedicated to bloopers at some point!!  I did photograph the Oatmeal, Milk & Honey though. I’ve given it a little colour make-over and swapped out the dark brown for gold – I think it better reflects the fragrance this way:

Oatmeal, Milk & Honey
Oatmeal, Milk & Honey

I spent some time during the week wrapping etc, but in all honesty nothing of any note happened soapy-wise until Sunday evening, when I made soap again, this time two double batches of Welsh Rose and Clarity:

Welsh Rose & Clarity in the Mould
Welsh Rose & Clarity in the Mould

I had thought to cut these today but things have picked up again and I’ve had a few wholesale orders to put together, so hopefully I’ll get some time tomorrow morning to cut and photograph them.

This is the last week of school before the summer holidays start, and I’m really looking forward to having six weeks of fun in the sun (fingers crossed!) with my two little monkeys. It shouldn’t affect my soapmaking capacity too much, as I’ve always soaped in the evenings, but we’ve got a few extended camping weekends planned which might put a spanner in the works (and will definitely affect my blogging routine) but hey ho, I’ll try to keep on top of things 😀

Don’t forget, if you have a soap related blog, or you just like reading them, why not join our Soapmaking Bloggers Facebook Group to share your posts or find new bloggers to follow.

Thanks for reading – back soon!

 

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The Week in Soap: 2nd April ’17

Excuse me… where did that week go? March flew by in the blink of an eye, and this last week seems to have done so too. Thursday evening saw the first of this season’s weekly soaping presentations at Craflwyn Hall. I’ll be there every Thursday evening from now until the start of November, describing the process of soapmaking and enthusing about my obsession. It’s always a pleasure to get out and spread the word about handmade soap.

That was really the only remarkable thing about this week in soap.  I managed two soaping sessions – firstly making a double batch of Welsh Rose and a double batch of Castile:

Welsh Rose & Castile
Welsh Rose & Castile

and secondly making double batches of Blodau (Flowers) and Delicious:

Blodau & Delicious
Blodau & Delicious

And a closer look at the Castile in its mould, just because…

Castile in the Mould
Castile in the Mould

Tutti Frutti has been out of stock for a couple of weeks thanks to a couple of large wholesale orders a last month, but this week it came off the curing rack and I made a start on wrapping and labelling. Not before taking this photograph though –

Tutti Frutti, fully cured
Tutti Frutti, fully cured

which proved to be the most popular of all the photos I posted to Instagram this week.

You may have noticed a few recipe / review posts sneaking onto the blog occasionally, and you’ll definitely see more in the future. It’s just my way of expanding the focus of the blog a little, to include more of my day-to-day life, but don’t worry, it will remain predominantly a soapy blog 😉

And that’s it for today.  I’ve got quite a few posts lined up (in my head) so I hope to be back very soon. Thanks for reading!

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The Week in Soap: 5th March ’17

I got back into the swing of making soap this week. Having realised that I need to be making far more to keep up with demand, a new process was required.    Previously I would usually make three different batches during an evening’s soaping, once a week, but the new routine is four batches a night, twice a week. By doubling up the batches – ie making two lots of two fragrances, rather than three lots of one, I find I can make the four batches as quickly as three, if not faster.

Wednesday was the first day of the new regime – two lots of Welsh Rose and two lots of Bewitched on the cards.  But, wouldn’t you know it, I ran out of lye. Arghhhh – I felt sure I had a second tub but nope…  Nevermind, I had enough for three batches: two Bewitched and one Welsh Rose:

2 Bewitched, 1 Welsh Rose
Two Bewitched, One Welsh Rose

More lye was ordered and arrived within 48 hours, so I was able to make more today – two lots of Oatmeal, Milk & Honey and two of Blodau (Flowers):

2 OMH & 2 Blodau
Two OMH & Two Blodau (Flowers)

I clearly need to have a better handle on inventory.  I do have have the Soapmaker 3 program, which comes highly recommended, but haven’t got round to using it yet. :-/ Maybe that should be one of April’s goals.

This week I also delivered another couple of batches of ‘Ar Lan y Mor’ (By the Sea) and Potters’ Soap – exclusive fragrances/designs for Glosters in Porthmadog:

Ar Lan y Mor / Potters' Soap
Ar Lan y Mor / Potters’ Soap

I also finished off wrapping and packaging the mini guest bars for Plas Colwyn Guest House right here in the village – these are just a small selection of them:

Mini Guest Bars
Mini Guest Bars

We celebrated St David’s Day on Wednesday, and as is traditional, I made up a big batch of Teisen Gri (Welsh Cakes) for the village school show.

Welsh Cakes
Welsh Cakes

I’ve been asked again to share the recipe, so I’m planning on getting that written up this week and posted here on the blog.

This is my little three year old in her traditional ‘welsh lady’ costume, singing her heart out at the front of the stage. She’s normally pretty shy, so it was wonderful to see her enjoying her moment in the limelight…

Little Welsh Lady
Little Welsh Lady

 

I also managed to get out for ONE run this week – 5km on Friday morning. If you saw the post about my goals for March, you’ll know that I want to run at least 30km this month. Easily doable, IF I can get my running mojo back where it was in January. Throw some motivation my way?

 

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The Week in Soap: 12th Feb ’17

I’m tired tonight.  It feels like it’s been a long and busy week, and now, not even 9pm on Sunday night, I feel ready for bed.  So I’m going to make this brief, and then tackle the ironing pile before bed.  Oh, the glamour!!

I made four batches of soap this week, all restocks again.  I’m struggling to get my stock back up to a level where I’m not anxious about whether I have enough, but I wasn’t able to make any for most of the week as my Shea Butter didn’t arrive until Thursday – arrgghhh!  So Friday night saw me soaping all evening, and I made, from top to bottom, Blodau (Flowers), Luscious Lavender, Botanica & Clarity:

Soap in the Mould
Soap in the Mould

Ordinarily I would have cut them this evening, but it’ll have to wait until tomorrow, so I’ll share some photos in next Sunday’s update.  But here’s some close-ups to mitigate your disappointment 😀

Blodau in the Mould
Blodau in the Mould
Luscious Lavender in the Mould
Luscious Lavender in the Mould
Botanica in the Mould
Botanica in the Mould

I also made some more bathbombs  – these are blue (although they don’t look so blue here) and fragranced with the same essential oil blend as I use for Serenity soap.  A few people now have said that the Serenity blend smells like being at a spa, so the name is apt I think.  (The scale here isn’t quite right, the bombs aren’t as big as they appear to be compared to the bars of soap – I need to keep that in mind the next time I take photos!)

Serenity Bathbombs & Soap
Serenity Bathbombs & Soap

I also spent a bit of time working on the packaging and labels for the bombs.  I think I have a solution, though I’m not quite ready to share photos yet. Maybe next week.

I’m very happy to announce that as of March I’ll be supplying a brand new retailer, Sunnah Skincare who have a store at 88 School Lane, Didsbury, Manchester.  This Skincare Co-operative was set up, and is run, by women in the local community, and their aim is  to trade as fairly, responsibly and ethically as possible. Check out their Facebook and Instagram accounts.

Oh, more exciting news – I entered a competition on LJ Naturals’ Facebook page to win some of her gorgeous skincare products, and won!  The prize was four items – a full sized bottle of OMG Facial Serum, and three mini products – Organic Scratchy Balm, Balancing Organic Moisturiser & Organic Deep Cleansing Balm. They’ve arrived already and they feel wonderful on the skin and smell truly amazing.  I’ll be writing a review soon, once I’ve been using them for a little while, but here’s a quick peek at what they look like:

LJ Naturals Skincare Products
LJ Naturals Skincare Products

The weather’s not been the best for most of the week, but Tuesday dawned clear and sunny, so a little local walk was in order and I managed to snap this photo. This is Hebog. I suppose you’d call it the village mountain 😀  The path up to the top starts in the village, and I’ve been up to the summit many times, but not this week. Not, in fact, since before we had the children.  Soon, soon…

Hebog
Hebog

Wednesday found me making Teisen Gri (or Welsh Cakes). They’re a bit like a flattened scone, cooked on a griddle on the hob.  They’re utterly delicious, and there’ll be a blog post with the recipe coming soon:

Teisen Gri
Teisen Gri

Well, that was longer than I’d planned for it to be.  If you got this far, thanks for reading. Back soon!

 

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The Week in Soap: I made marmalade!

Ok, so I made soap too, but I’m more excited about the marmalade.

I was given 2lbs of Seville oranges last week – the perfect opportunity to indulge in a bit of preserving.  I used a Delia recipe (can’t beat a bit of Delia!) and it proved to be extraordinarily easy: 2lbs of Seville oranges, 1 lemon, 4 pints of water and 4lbs of granulated sugar.  It’s identical to this recipe here, except I took it out of my rather ancient copy of Delia Smith’s Illustrated Cookery Course, which has been my go-to recipe book for years…

Slicing the peel
Slicing the peel
Boiling
Boiling
A motley collection of jars
A motley collection of jars

I’m ridiculously pleased with it – it’s really tasty.

Last week’s adventures in soapmaking was a couple of custom batches – I first made these last year for a local retailer, and they requested more of the same:

Ar Lan Y Mor / Potter's Soap
Ar Lan Y Mor / Potter’s Soap

I’ll have some cut photos to show you next week, but in the meantime, here’s a photo of the Potter’s Soap just before cutting – it’s been one of my all time most popular photos on Instagram:

Potter's Soap
Potter’s Soap

Other than the day job I didn’t get much more done this week – I spent a few days under the weather – a bug which turned into a cold – and then I was away over the weekend (hence the late post). Oh, but more wholesale enquiries have come in this week – hopefully I’ll have some good news to share soon.

I’ll be back very soon with a roundup of January’s goals, and a plan for February – thanks for reading!

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The Week in Soap: 22nd Jan ’17

The holiday period is well and truly over, and things are starting to pick up again business-wise.  I’ve started receiving orders for Valentine’s themed bars, and the first one was delivered to a local retailer yesterday. Here in Wales we also celebrate Dydd Santes Dwynwen (St Dwynwen’s Day, considered to be the Welsh St Valentine’s Day) on the 25th January, so there’s a double whammy of love related promotions at this time of year 😀

On the making front I’ve only made two batches this week – a restock of Welsh Rose and an as yet unnamed project for a swap I’m participating in soon. Can’t say too much about that one yet, but all will be revealed eventually 🙂

Welsh Rose & 'No Name' in the mould
Welsh Rose & ‘No Name’ in the mould

So basically I’ve only made one batch for general sale this week – I think I’m going to have to increase the production rate PDQ!

I also cut last week’s Castile soap. Having read so much about how long it can be before it’s hard enough to be unmoulded, I left it a full eight days before unmoulding and cutting, and I was really surprised at how hard it already was.  I had to be very careful and cut slowly, I was so concerned that the wire on my Bud Cutter would snap, but all was well. This was the finished bar:

Castile Soap, first attempt
Castile Soap, first attempt

It’s a lot whiter than I expected it to be when it was first poured, though I’m not too happy about the streaks in it – we’ll see how it looks as it cures.

One of my goals for January was to research facial bar recipes with a view to hopefully making some in February.  During my research I came across a blog/website, Lather Lass, which collects and collates soap recipes from all over the web – it’s worth having a browse if you’re looking for something in particular.

On a personal note, did I mention that I’ve started going to a kickboxing class? Every Wednesday evening, 6-7pm, and it’s amazing. Seriously hard work but I’m hoping it will do wonders for my fitness levels and be a good complement to the running (another of those goals!)

Anyway, talking of goals, it’s time to start thinking about what I want to get done in February, it’ll soon come round!  Thanks for reading – back soon!

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Making Castile Soap

Traditional castile soap is made of nothing more than olive oils and a sodium hydroxide solution, and its origins lie in the soap that has been made for many centuries in Aleppo (Syria), from local olive & laurel berry oils. When the recipe was brought to Europe (specifically the Castile area of Spain, with its abundance of olive trees) it would appear that laurel berry oil was hard to come by, leading to it being dropped completely, becoming the 100% olive oil soap that we know today. It’s considered to be the gentlest of soaps – kind to sensitive skin often used as a baby soap (though personally I don’t think very small babies need any soap at all!)

At the beginning of the year I decided to make it one of my goals for January, and hey presto, last week I made my first ever batch of castile.  I don’t always bother with test batches, and I didn’t think an awful lot could go wrong with this one, so dove right in with a full sized batch. The recipe was simply:

  • 1500g Olive Oil
  • 570g Water
  • 193g Sodium Hydroxide (NaOH)

I used my usual method – made up the lye solution and left it to cool down to room temperature.  For my regular bars I melt together the hard oils/butters, then add the liquid oils and let it cool down to room temperature, but there was none of that faffing about with this one – I just measured my olive oil out of the bottle and into my mixing bowl.

Olive Oil
Olive Oil

Then added the NaOH and whisked until it was emulsified:

Oil / NaOH Emulsified
Oil / NaOH Emulsified

Gave it a bit of a mix with the handblender until it traced:

Soap Batter at Trace
Soap Batter at Trace

And poured it into the mould:

Castile in the mould
Castile in the mould

I knew from my reading that I probably wouldn’t be able to unmould / cut after my usual 48 day wait, so I left it a little longer, then kind of forgot about it for a couple of days (oops) and eventually unmoulded it 8 days after it was poured. I was happy to note that it was a lot whiter than it originally appeared to be:

Castile 8 days later
Castile 8 days later

Perhaps I’ll only leave it three or four days next time as it was the hardest batch I’ve ever cut, and I feared for the wire on my poor Bud soap cutter.  I took it slowly, and the end result was this:

Castile freshly cut
Castile freshly cut

The usual recommendation is to allow castile soap to cure for a good six months, if not more, as it’s notoriously slow to harden. I’m not convinced though, and will be testing it often in the next few months to see how it’s developing.

By the way, I’ve never actually used castile soap myself. The things I’ve heard haven’t always been particularly positive – the lather has even been described as ‘slimy’, so I’m going to (try to) put the opinions of others out of my head and be as objective as possible.  Stay tuned and I’ll keep you updated 🙂

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The Week in Soap: 15th Jan ’17

It’s been another fairly quiet week in the soapmaking cave this week.  I cut the bars that I made last Sunday, and I made another three batches, one of which was the Castile that I’ve been promising myself that I’ll make for many months. (It would seem that this monthly goals malarkey is working!) I also did a full stock check and tidied up the soap store. I haven’t yet found a fool-proof stock control method, and I don’t always keep proper track of what’s been sold (*red face*) but I’m back on track now and have a good handle on what needs making next.

Of last Sunday’s three batches I only photographed two immediately after cutting. I didn’t bother with the Clarity that got a little too thick to make pretty drops – still great soap but not worth sharing lol.  First up is the soap made with a new-to-me fragrance oil called ‘Flora’.  It still doesn’t have a name, though I’m leaning towards Daisy or something…  Despite the fast acceleration it’s not as ‘ploppy’ (apologies, but it’s as descriptive a word as I can come up with for this effect :-D) as I expected it to be – this is a good thing!

Spring soap
Spring soap – ‘Daisy’ perhaps?

And the First Kiss:

First Kiss
First Kiss

Due to the high levels of vanillin in the fragrance oil the white drops will discolour to tan, and the brown drops will discolour to dark brown, but the pink should stay pink as I didn’t add any fragrance to that portion.  I’ll post it again in a few weeks time to show you the full effect.

On Thursday evening I made another three batches, Boho Baby, the aforementioned Castile, and Delicious:

Boho Baby, Castile & Boho Baby
Boho Baby, Castile & Boho Baby

And  a close up of Delicious, because I love it so much – this FO always behaves itself so well…

Delicious in the mould
Delicious in the mould

Oh and guess what?! Halfway through the month and I’ve already run 50km – I’m rocking those goals!!

Thanks for reading – back soon!

 

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The Week in Soap: 8th Jan ’17

Where did the week go?  The first week of January has come and gone, and it’s time for me to get back into the habit of weekly updates – it’s been a whole month since I last did one of these!

It’s been a fairly quiet week, but I have managed to make a start on restocking the shelves – last Monday saw me making the first two batches of the year, Oatmeal Milk & Honey (OMH) and Serenity:

Oatmeal Milk & Honey / Serenity
Oatmeal Milk & Honey / Serenity

I had this crazy idea that I’d try the Thermal Transfer method for the OMH, and as I could have predicted had I thought about it for longer than a couple of seconds, it didn’t go so well (keep an eye out for another post on that little adventure very soon).  These have now been cut but I’ve not got round to taking any photographs yet (and to be honest, I’m not sure I want to take photographs of the OMH – seriously, it’s a bit of a hot mess…) but there’ll be some up on my Instagram (@thesoapmine) account soon enough.

Tonight I made another three batches. The left hand one is a brand new (to me) Fragrance Oil called Flora, which I’ve done in white, yellow and green (thoughts of spring already…), then we have restocks of First Kiss and Clarity.

Soap in the mould
Soap in the mould

The soaping gremlins were well and truly out to play tonight. The only one to behave properly was First Kiss. Clarity really surprised me by thickening up super-quick. Not sure why – same recipe, same colours and same ratio of eo’s, although the lye water was possibly cooler than usual so it’s likely that was the cause. Anyway, I can usually get wispy drops in this one, but tonight it was a bit, hmmmm, ‘ploppy’.  And Flora…well, it’s a floral fragrance, notoriously bad for acceleration, so I wasn’t entirely unprepared. I used extra water with the lye, and tried not to over mix but it was still thicker than I would have liked, so my dropswirl was a bit, well, ploppy again.  Ho hum, these two won’t be perfect but they WILL smell flippin’ gorgeous!!! 😀

In other news I’ve confirmed a new customer with a sizeable order for my mini guest bars, and I’ve taken a booking to do one of my soap talks in a few months time, so all in all it’s been a productive week.

Hope you’ve all had a great week. Thanks for reading – back soon!

 

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Luscious Lavender Restocked – with a Twist

I found that photograph that I thought I’d deleted yesterday. Actually, I had deleted it, but discovered that my phone keeps a copy of recently deleted photos – who knew? (Many people, clearly, but not me 😉

So, just popping in and out quickly to finally share the third of last weeks batches:

Here it is in the mould:

Luscious Lavender in the Mould
Luscious Lavender in the Mould

And here it is freshly cut (and a little rough and ready). The twist (such as it is) is a slightly different shade of the darker purple – I’d run out of the regular mica so had to improvise:

Lavender freshly cut
Lavender freshly cut

That’s all for today folks!

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Banishing Soda Ash – the easy way…

I see a lot of discussion on line about how to deal with soda ash on soap tops. Freshly poured soap is so glossily glorious – it can be a disappointment when you come back to it a day later to find it dulled and marred by an ashy deposit:

Ashy Soap Top
Ashy Soap Top

The ash is formed when the lye (Sodium Hydroxide, NaOH) in the soap reacts with Carbon Dioxide CO² in the air, and is totally harmless; the soap is no less effective. Nevertheless many find it to be aesthetically displeasing, and I’ve seen many methods used, some fairly elaborate, to eradicate it.  In my early soapmaking days I was advised dip each individual bar into a pan of boiling water.  Yes, this removed the ash and resulted in wonderfully glossy bars, but wow, it was tedious.  I then read that could simply hold each bar in the steam that came from a boiling kettle. Only kettles these days don’t boil continuously – and flicking that switch 20 times a minute was….tedious.  Then I had a lightbulb moment – I could hold the soap in the steam that came from a pan of water at a rollling boil.  Yes, I am FULLY aware that I could have easily missed one of those steps out… That worked too but was still pretty longwinded and let’s be honest, tedious.  There was also the ever present risk of scalding myself trying to use these methods. I came perilously close, believe me.

These days my ash removing regime is simple, fast and effective. I use an ordinary steam iron, on steam setting, to remove the ash from the soap tops before I’ve even unmoulded them. Half of this loaf has already been steamed:

Half Steamed
Half Steamed

My old, but trusty, Morphy Richards…

Steam Iron
Steam Iron

Holding the iron just a couple of inches above the top of the soap, I press the steam button continuously to cover the soap in steam, moving the iron back and forth. This is the result

Steamed top
Steamed top

Easy peasy!  And absolutely zero chance of scalding myself.  It looks freshly poured but is actually fully set up and ready to be unmoulded.  I usually leave it for about 10 minutes to dry off, and then unmould:

Unmoulded batch
Unmoulded batch

And cut – notice how glossy it still is:

On the cutter
On the cutter

After the cut, before the tidy up – perfectly dry and glossy:

Cut Soap, Still Glossy
Cut Soap, Still Glossy

I’ve made a video of the steaming process, but I’m struggling to upload it :-S Once I figure it all out I’ll add it to this post 😀